Monday 31 October 2016

Services


Services manufacturs


We make a master model by SLA or CNC milling process and then apply whatever surface finish which is needed for the master model. We then pour liquid silicone rubber around the master model in a casting box. Once we split the silicone rubber mold, we use it to cast up to 20 PU parts per silicone mold.
UP4280 is our most popular ABS simulant; PX522HT is best for clear parts; UP8400 is our rubber simulant. All can be colored to any Panton Number or RAL.
Also we can simulate a full range of thermoplastics and elastomers.
We can have one material over-molded with another to simulate, for example, rubber over ABS, or opaque plastic over transparent plastic. It is also possible to over-mold threaded inserts. Painting and printing after casting is also common technology we use here.
Vacuum cast prototypes can be colored and textured in the mold.
To produce high gloss clear parts, normally we use Acrylic master model which is CNC machined and then polished by hand.

For plastic prototypes we use good quality ABS, PMMA , PC, ABS, POM (Delrin), PTFE (Teflon), Ultem, Noryl, Nylon etc., for better results.
For metal prototypes, we can machine aluminums, stainless steel, brass, copper based materials, and even hardened tool-steel. We use heat-shrink cutter holders for our high-speed spindles to ensure cutting accuracy.
Delivery time is typically from 2 to 5 days plus Fedex or DHL shipping – normally 2 days. We often do projects with 25 to 500 sets of components by CNC machining – this is simply because a simulant material will not suffice for the application.

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